COPPER


COPPER, SILVER & GOLD


Copper cover
5. Copper, Silver and Gold (ISBN 1-869860-29-2)

Contents: Introduction; Copper ores; Reducing copper oxide; Mining and smelting copper ore; Electrical refining of copper; Copper as a metal; Copper as a conductor; Copper alloys: brass; Copper alloys: bronze; Copper in the environment; Copper sulphate; Copper colours; Silver; Silver and silver ores; Silver in photography; Everyday uses of silver; Gold in the Earth; Gold at the surface; Uses of gold; Gold alloys and gold plating; Key facts about copper, silver and gold; The Periodic Table; Understanding equations; Glossary of technical terms; Index


Copper, silver, gold

An element is a substance that cannot bebroken down into a simpler substance by any known means. Each of the 92 naturally occurring elements is therefore one of the fundamental materials from which everything in the Universe is made.

Copper, silver and gold are often called the "coinage metals" because they are used to make most of the world's coins. One reason for this isthat none of the coinage metals is very reactive with other elements, and therefore they arevery resistant to corrosion.

Copper

Copper, a soft orangy-coloured metal, was one of the first metals to be used inthe ancient world. It has been exploited for at least 7000 years. Its name comes from the Latin, cuprum, which means "metal of Cyprus", an island in the Mediterranean Sea where the Romans had large copper mines.

Copper is an excellent conductor of heat and electricity and is found in most of the flexible cables used in the world. Its softness also makes it suitable for tubing for water pipes and central heating systems, because itcan be soldered easily and readily bent tofit around corners. Above all, it can be mixed with other metals to make extremely useful alloys such as brass and bronze.

Properties of Copper
A soft, orangy­red metal, chemical symbol Cu
Turns green when exposed to the air
Forms alloys with other metals easily
Essential for plant growth
Good conductor of electricity
Scarce metal, making only 70 parts per million of the Earth's crust
Good conductor of heat
Has no taste
Melts at 1083°C, a lower temperature than many other metals
Has no smell
Atomic number 29, atomic weight about 64

Silver

Silver is a white, shiny, heavy metal. Its symbol is Ag, after argentum, aLatin word meaning "white and shining". Silver has been sought after since the earliest times and is regarded as a precious metal, just as gems are precious stones. Yet although silver is known for its precious value, only 16% of all the silver used in the world is used for coins and jewellery, while 40% goes to make photographic film. Much of the rest is used in industry and health services. Mirrors for example,
are mostly made by silvering the back of glass.

Properties of Silver
Forms alloys with copper to give it additional strength
A soft, white metal, chemical symbol Ag
Turns brown slowly (tarnishes) when exposed to polluted air
The best conductor of electricity of any metal
Scarce metal, making only one hundred-millionth of the Earth's crust
The best conductor of heat of any metal
Has no taste
Soft and easily worked
Has no smell
Best natural reflector of light
Melts at 960°C
Atomic number 47, atomic weight about 108

Gold

The chemical symbol for gold is Au, after the Latin word for gold, aurum. Gold is one of the rarest elements found on Earth and has been sought out by people since ancient times.

Properties of Gold
A soft, yellow metal, chemical symbol Au
Does not tarnish in air
Good conductor of electricity
Will not react with acids
Good conductor of heat
Scarce metal, making only 4 parts per hundred million of the Earth's crust
Can be worked into extremely thin sheets or fine wires
Has no taste
Has no smell
Melts at 1063°C
Atomic number 79, atomic weight about 197

Reducing copper oxide

Copper is mainly found in the form of a black ore, copper oxide, or a brassy-coloured ore, copper sulphide. In both cases the metal has tobe separated from its compound.

The demonstration on this page shows how copper can be extracted from its compound. The ore is copper oxide, a compound of copper and oxygen. To obtain pure copper the oxygen has to be removed, using a process called reduction.

The reducing agent used here is carbon monoxide
gas, which is colourless but inflammable. The reaction produces carbon dioxide gas, which is also colourless, but does not burn. So the key to watching this sequence is to look for where the flame appears and disappears. In this way you can tell which gas isinthe tube!

The black copper oxide isplaced in a special glass tube with a small hole near the rounded end. At the start, the tube is full of air. This is swept away by pumping in carbon monoxide gas.

Reactions between elements and compounds are often very slow at room temperature. To speed up the rate of reaction, the copper oxide is heated using the flame from a Bunsen burner.

The blue flame coming from the small hole in the tube is produced by burning carbon monoxide gas. Notice that the copper oxide is glowing orange on the surface, which shows that the oxygen has been removed.

The copper oxide continues to be reduced, andthe oxygen combines with the carbon monoxide to form carbon dioxide. Carbon dioxide does not ignite, so the flame goes out.
The black copper oxide is heated with a Bunsen burner.
Carbon monoxide gas is passed in through this tube.

Eventually all of the oxygen is removed from the copper oxide powder, and only copper is left.
EQUATION: Reduction of copper oxide to copper

Copper oxide + carbon monoxide Í copper + carbon dioxide

CuO(s) + CO(g) Í Cu(s) + CO2(g)

Electrical refining of copper

Even the best of chemical reactions cannot completely remove all of the impurities in a metal, so ores refined in a furnace do not produce pure metals. This is why many metals are refined to their final stage of purity by electrical means in a process called electrolysis.

Impure copper from the furnace is used as one of the electrodes of an electrolysis cell. The other electrode is made from a thin sheet of pure copper. The copper is then refined by placing the two electrodes in a copper sulphate bath and passing a current between them. The impure copper on the anode corrodes, and copper ions pass through the electrolyte, collecting on the cathode sheet as pure copper.

When the cathode has acquired a sufficient thickness of pure copper, it is lifted from the electrolysis cell and replaced with a new electrode. Similarly, when the anode has corroded completely away, it is replaced with a new ingot of smelted metal. The cathodes are then melted down and made into wire and sheet metal.

The laboratory demonstration of electrolysis and the giant industrial equivalent are shown on the book pages.
Laboratory electrolysis

A demonstration of electrolysis can be done using a beaker and two copper strips. A dry battery serves as the source of electrical current. The electrolyte is reagent quality copper sulphate solution.

Signs of corrosion and plating are evident within minutes, and a completely corroded strip can be produced within a day or so.

The process of electrolysis is shown here in a laboratory demonstration using two copper electrodes and copper sulphate solution as the electrolyte.
Copper alloys

An alloy is a mixture of metals. Copper forms alloys more easily than most other metals. Each of the alloying metals gives the alloy itsown special properties. Some metals make the alloy stronger, others change its colour, make it easier to machine or make it even more resistant to corrosion or wear. Themetal most often alloyed with copper is brass.

Brass is one of the most widely used alloys. It is mainly copper, alloyed with between 5 and 40% zinc. Brass is often used for corrosion-resistant decorative purposes such as door furniture. It is much harder and stronger than copper and it will machine well.

The most common mixture of brass contains 36% zinc and is known as common brass. The properties of brass can be altered significantly by adding small quantities ofother elements. Those most commonly used are lead, tin, aluminium, manganese, iron, nickel, arsenic and silicon. For example, by adding up to 3% lead the machinability of brass can be improved significantly.

Copper-rich brasses have special uses, such as making the percussion caps of ammunition; those with between 10 and 20% zinc are called gilding metals and are used for decorative brasswork and jewellery. This form of brass will take an enamel well and is easy to braze.

As the amount of zinc is increased still further, thebrass develops the property of being easily shaped when hot. This material is used to make inexpensive, but complex engineering shapes that are easy to machine.

However, even higher proportions of zinc make the alloy more susceptible to corrosion when the brass is placed in water. To counteract this problem, arsenic is added to the alloy.

Tin can also be added to brass to improve its corrosion resistance, and tin-zinc-copper brasses, in which there is1% tin, are known as admiralty brass because of their suitability for use on ships.